ERCuAl-A2 Aluminum Bronze TIG Welding Rod 36"

ERCuAl-A2 Aluminum Bronze TIG Welding Rod 36"

Precio habitual $27.60 Oferta

HYW Products' ERCuAl-A2 Aluminum Bronze TIG welding rod is a copper-aluminum filler metal (AWS A5.7/A5.7M ERCuAl-A2) supplied in 36" cut lengths for GTAW (TIG). Known for high strength, hardness, and outstanding resistance to wear, cavitation, and salt-water corrosion, it is a go-to choice for surfacing bearing surfaces and for joining and repairing aluminum-bronze castings.

Key Features

  • AWS A5.7/A5.7M ERCuAl-A2 copper-aluminum (aluminum bronze) classification
  • High tensile strength and hardness for wear- and load-bearing surfaces
  • Excellent resistance to corrosion, cavitation, and erosion in seawater
  • Well suited to dissimilar-metal joints and anti-galling overlays
  • Runs on 100% argon shielding, DCEN (straight polarity) for TIG
  • 36" precision-cut rods available in multiple diameters and pack sizes

Ideal Applications

  • Surfacing bearing surfaces, gears, bushings, and wear plates
  • Repair and joining of aluminum-bronze castings and propellers
  • Marine hardware, pump and valve components, and shafts
  • Corrosion- and cavitation-resistant overlays
  • Joining dissimilar metals and build-up of worn parts

Technical Specifications

Property Value
AWS Classification AWS A5.7/A5.7M ERCuAl-A2
Welding Process GTAW (TIG)
Nominal Composition Cu remainder, Al 8.5–11.0%, Fe 1.5% max
Tensile Strength (typ.) ~60,000–80,000 psi (414–550 MPa)
Hardness (typ.) ~130–150 HB
Density ~0.276 lb/in³ (7.6 g/cm³)
Shielding Gas 100% Argon
Polarity DCEN (DC straight, electrode negative)
Rod Length 36"

Typical Chemical Composition

Typical filler analysis (wt %). Single values are maximums; copper is the balance.

Element Typical Wire (wt %)
Aluminum (Al) 8.5 – 11.0 (typ. 9.5)
Iron (Fe) 1.5 max (typ. 1.0)
Manganese (Mn) 1.5 max
Zinc (Zn) 0.10 max
Silicon (Si) 0.10 max
Lead (Pb) 0.02 max
Copper (Cu) Balance (≈ 86–90)

Mechanical Properties

Typical as-welded all-weld-metal properties (ERCuAl-A2 aluminum bronze).

Tensile Strength typ. 75,000 psi (515 MPa)
Yield Strength typ. 32,000 psi (220 MPa)
Elongation typ. 25%
Brinell Hardness typ. 140 HB

Available Sizes & Recommended Amperage

Diameter Recommended Amperage (DCEN, Argon)
1/16" (1.6 mm) 50–110 A
3/32" (2.4 mm) 90–150 A
1/8" (3.2 mm) 120–200 A

Available pack sizes: 1/2 lb (8 oz), 1 lb, 2 lb, and 5 lb.

Store in a clean, dry location and keep rods free of oil, grease, and moisture to ensure optimal weld quality. Amperage values are general starting points — adjust for joint design, base-metal thickness, and welding position.

WARNING

This product can expose you to chemicals including manganese, which is known to the State of California to cause birth defects or other reproductive harm. Welding fumes from this product can also expose you to chemicals known to cause cancer. For more information go to www.P65Warnings.ca.gov.