HYW E309LT-1 (309L) Stainless Steel Flux-Cored Welding Wire — All Position
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$144.21
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HYW E309LT-1 (309L) Stainless Steel Flux-Cored Welding Wire is an all-position, gas-shielded stainless steel flux-cored wire built for 22Cr–12Ni stainless and dissimilar joints — joining stainless steel to carbon or low-alloy steel. It lays a tough, crack-resistant bead with low spatter and easy slag removal. Select your diameter and spool size from the options above.
Key Features
- › Available in .035", .045", and 1/16" on 10 lb and 25 lb plastic spools
- › All-position FCAW-G design for stable, out-of-position welding
- › Ideal for dissimilar joints — stainless to carbon / low-alloy steel
- › Reasonable ferrite content for crack and intergranular-corrosion resistance
- › Low spatter, good bead appearance, and easy slag removal
- › Lower welding fume than solid wire, with superior usability
Ideal Applications
- › Welding 22Cr–12Ni stainless and heat-resistant steels
- › Dissimilar joints: stainless steel to carbon / low-alloy steel
- › Buffer / overlay (under-) layers on clad steel before stainless overlay
- › Repair and maintenance of mixed-metal stainless assemblies
Technical Specifications
| AWS Classification | AWS A5.22 / A5.22M E309LT-1 (gas-shielded) |
| Tensile Strength | 80,000 psi (550 MPa) minimum |
| Wire Type | Austenitic stainless steel flux-cored (gas-shielded) |
| Base Metals | 22% Cr–12% Ni stainless & dissimilar (stainless-to-carbon) joints |
| Process | FCAW-G (gas-shielded flux-cored) |
| Welding Position | All positions |
| Polarity | DC+ (DCEP / reverse polarity) |
| Shielding Gas | 100% CO₂ or 75–80% Ar / 20–25% CO₂ |
| Packaging | 10 lb & 25 lb plastic spools |
Typical Chemical Composition
Typical all-weld-metal analysis (wt %). Single values are maximums per AWS spec; iron is the balance.
| Element | Typical (wt %) |
|---|---|
| Carbon (C) | 0.03 max |
| Chromium (Cr) | 22.0 – 25.0 (typ. 23.5) |
| Nickel (Ni) | 12.0 – 14.0 (typ. 13.0) |
| Manganese (Mn) | 0.5 – 2.5 (typ. 1.5) |
| Silicon (Si) | 1.0 max (typ. 0.7) |
| Molybdenum (Mo) | 0.5 max |
| Phosphorus (P) | 0.04 max |
| Sulfur (S) | 0.03 max |
| Copper (Cu) | 0.5 max |
| Iron (Fe) | Balance |
Mechanical Properties
Typical as-welded all-weld-metal properties; values meet or exceed AWS A5.22 minimums.
| Tensile Strength | 80,000 psi (550 MPa) min — typ. 88,000 psi (605 MPa) |
| Yield Strength (0.2% offset) | typ. 62,000 psi (425 MPa) |
| Elongation (2 in / 50 mm) | 30% min — typ. 35% |
| Ferrite Number (FN) | 8 – 15 typical |
Available Sizes & Recommended Amperage
| Diameter | Recommended Amperage |
|---|---|
| .035" (0.9 mm) | 125 – 250 A |
| .045" (1.2 mm) | 150 – 300 A |
| 1/16" (1.6 mm) | 200 – 400 A |
Recommended amperage ranges are general guidelines; optimal settings vary with base-metal thickness, joint design, shielding, and welding position. Keep wire in a dry location and use promptly after opening — flux-cored wire is moisture-sensitive and should not be stored long in high humidity.