Mild Steel Mig Mag Welding Wire ER80S-D2

ER80S-D2 low-alloy MIG wire is a high-strength, copper-coated solid wire (AWS A5.28) alloyed with about 0.5% molybdenum. It deposits 80,000 psi weld metal with excellent toughness plus creep and elevated-temperature resistance — the wire for high-strength low-alloy steel, boilers, and pressure vessels. Runs on 100% CO² or an Ar/CO² blend, DC+.

AWS Classification AWS A5.28  ER80S-D2
Tensile Strength 80,000 psi (550 MPa) minimum
Alloy Low-alloy, ~0.5% molybdenum, copper-coated
Shielding Gas / Polarity 100% CO² or 75–80% Ar/CO² · DC+ (DCEP)

Frequently Asked Questions

What is ER80S-D2 used for?
High-strength low-alloy (HSLA) steel and code-governed work — boilers, pressure vessels, and components that see elevated temperatures — where its molybdenum content provides extra strength and creep resistance.

How is ER80S-D2 different from ER70S-6?
ER80S-D2 deposits 80 ksi weld metal versus 70 ksi for ER70S-6, and its molybdenum addition adds heat and creep resistance. Use ER70S-6 for everyday mild steel, ER80S-D2 when the job calls for higher strength.

› Compare mild steel MIG wires (ER70S-6 vs ER80S-D2)

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